Common Material Grades
Alloy Steel: AISI 4140, 42CrMo4, 1.7225, 4340, 8620, 15Cr2Mo, 21CrMo10, etc.
Carbon Steel: such as 1045 (C45), etc.
Copper alloys such as Cu-DHP, CuAg0.1, and Cu-Cr-Zr are used for copper tube molds in continuous casting.
Typical Size Range
Outer Diameter (OD): Manufacturers can produce up to 1200 mm.
Length: Common ranges are 3 to 6 meters, with some reaching up to 10 meters.
Weight: The maximum weight of a single piece can reach 15 metric tons, with some specific tube molds weighing as much as 25 metric tons.
Main Application Areas
Industrial Tube Manufacturing: As critical molds in the production processes of centrifugal cast tubes, seamless steel tubes, and other products, they are used to shape tube blanks.
Continuous Casting Equipment: Used as copper mold tubes in steel continuous casting to solidify molten steel into specific shapes of steel billets (such as square billets and H-beam billets).
General Machinery Manufacturing: Serves as the base billet for heavy-duty hollow shaft and sleeve components subjected to high stress and harsh operating conditions.
We also provide forging blanks and CNC precision machining services for our clients, covering industries such as energy, petrochemicals, steel, engineering machinery, plastics, prevention and control, hydraulics, healthcare, and food. Please feel free to send us drawings for inquiries.
Metalworking Services
CNC Machining
Sheet Metal Fabrication
Metal Welding
Metal Cutting
Metal Bending
Metal Punching
Metal Forging
Metal Sheet Rolling
Tube and Plate Drilling
Our heavy-duty forging presses support open-die forging and deformation of large-section forgings, including discs, shafts, blocks, and custom components. This capability enables us to meet the demanding forming requirements of heavy industrial applications.
Heat treatment is a critical step in achieving the mechanical properties required for heavy-duty forgings. Our process capabilities meet the strength, toughness, and structural stability requirements for forged components used under demanding operating conditions.
We offer machining capabilities for large forged shafts and long cylindrical components, supporting both rough and finish machining. This capacity is suitable for stepped shafts, rotor shafts, rollers, and other heavy-duty forged shaft components.
Our machining facilities are capable of handling large ring-shaped forgings and circular parts that require precise turning, face machining, boring, and contour control. This capability is suitable for industrial ring blanks, heavy-duty circular parts, and machined ring forgings.
We offer machining solutions for heavy-duty cylindrical, hollow, and tubular forgings. This capability supports the machining of sleeves, cylinders, and other thick-walled forged components used in pressure vessels, rotating systems, and general industrial applications.
Quality control is integrated into our production process through the inspection and testing of forged and machined parts. Our capabilities help verify the dimensional accuracy, condition, and quality consistency of industrial forgings prior to delivery.
Finished forgings are properly protected and packaged to minimize the risk of damage during storage and transportation. Our packaging methods ensure the safe domestic delivery and export shipment of machined and high-value forged components.
