Forged and CNC Gear Shaft
Gear shaft is a key component that integrates gears and shafts into a precision unit. Each shaft undergoes an integrated manufacturing process of forging, CNC machining, and testing to achieve high strength, high precision, and high reliability.
Our ISO certified production process combines advanced forging technology and precision machining to ensure consistent product quality and smooth torque transmission. Forged gear shafts are widely used in automotive transmissions, industrial reducers, and power transmission systems, providing efficient and durable performance.
Forged and CNC Gear Shaft Manufacturing Process
Our company follows a comprehensive and gradual manufacturing process aimed at ensuring accuracy, consistency, and mechanical balance throughout the entire production process
Material selection - high-quality alloy steel or carbon steel, such as 42CrMo, 4140, and 20CrMnTi.
Closed die forging - can produce dense, high-strength billets with fine grain flow lines, thereby improving durability.
CNC turning and milling - ensuring precise dimensions, smooth surfaces, and accurate alignment.
Gear hobbing and spline cutting - achieving perfect tooth profile and consistent spline geometry.
Heat treatment - carburizing and quenching to improve hardness, strength, and fatigue resistance.
Quality verification - CMM measurement, hardness verification, and balance testing to confirm accuracy and performance stability.
We also provide forging blanks and CNC precision machining services for our clients, covering industries such as energy, petrochemicals, steel, engineering machinery, plastics, prevention and control, hydraulics, healthcare, and food. Please feel free to send us drawings for inquiries.
Metalworking Services
CNC Machining
Sheet Metal Fabrication
Metal Welding
Metal Cutting
Metal Bending
Metal Punching
Metal Forging
Metal Sheet Rolling
Tube and Plate Drilling
Heavy Forging Press Capacity
Our heavy-duty forging presses support open-die forging and deformation of large-section forgings, including discs, shafts, blocks, and custom components. This capability enables us to meet the demanding forming requirements of heavy industrial applications.
Heat Treatment Capability
Heat treatment is a critical step in achieving the mechanical properties required for heavy-duty forgings. Our process capabilities meet the strength, toughness, and structural stability requirements for forged components used under demanding operating conditions.
Heavy Shaft Machining
We offer machining capabilities for large forged shafts and long cylindrical components, supporting both rough and finish machining. This capacity is suitable for stepped shafts, rotor shafts, rollers, and other heavy-duty forged shaft components.
Ring Forging Machining
Our machining facilities are capable of handling large ring-shaped forgings and circular parts that require precise turning, face machining, boring, and contour control. This capability is suitable for industrial ring blanks, heavy-duty circular parts, and machined ring forgings.
Cylindrical Forging Machining
We offer machining solutions for heavy-duty cylindrical, hollow, and tubular forgings. This capability supports the machining of sleeves, cylinders, and other thick-walled forged components used in pressure vessels, rotating systems, and general industrial applications.
Inspection & Testing
Quality control is integrated into our production process through the inspection and testing of forged and machined parts. Our capabilities help verify the dimensional accuracy, condition, and quality consistency of industrial forgings prior to delivery.
Packing & Delivery
Finished forgings are properly protected and packaged to minimize the risk of damage during storage and transportation. Our packaging methods ensure the safe domestic delivery and export shipment of machined and high-value forged components.
